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Catalog - Accessories - Plasma Cutting Modules - PowermaxSYNC
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Powermax45 SYNC Plasma Cutter

The Powermax45® SYNC plasma cutter delivers increased cut capacity for up to 16 mm (5/8”) metal. It also offers faster cut speeds and automatic gas adjustment for quick and simple setup and operation.

New Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging, such as spot weld removal and marking capabilities.

  • Specs
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Specifications

Input Voltages (± 10%)

CSA

200 – 240 V, 1-PH, 50-60 Hz

OR

480 V, 3-PH, 50-60 Hz1

CE/CCC

230 V, 1-PH, 50-60 Hz

OR

400 V, 3-PH, 50-60 Hz

Input Current @ 6.5 kW

CSA

200 - 240 V, 1-PH, 39/32 A

OR

480 V, 3-PH, 9.4 A1

CE/CCC

230 V, 1-PH, 33 A

OR

400 V, 3-PH, 10 A

Output Current

10-45 A

Rated Output Voltage

145 VDC

Duty cycle@ 40°C (104°F)

CSA

50% @ 45 A, 200 – 240 V, 1-PH

60% @ 41 A, 200 – 240 V, 1-PH

100% @ 32 A, 200 – 240 V, 1-PH

50% @ 45 A, 480 V, 3-PH

60% @ 41 A, 480 V, 3-PH

100% @ 32 A, 480 V, 3-PH

CE/CCC

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

Open Circuit Voltage (OCV)

275 VDC (200 - 240 V, CSA/CE/CCC and 480 V, CSA)

265 VDC (400 V CE/CCC)

Dimensions with Handles

442 mm (17.4") D; 173 mm (6.8") W; 357 mm (14.1") H

Weight with 6.1 m (20') torch

CSA

14 kg (31 lbs.)

CE/CCC

15 kg (33 lbs.)

Gas Supply

Cutting: air (clean, dry, and oil-free), nitrogen, F5

Gouging: air (clean, dry, and oil-free), nitrogen, F5

Marking: air (clean, dry, and oil-free) argon

Recommended

Gas Inlet

Flow Rate/Pressure

188 I/min (400 scfh) @ 5,9 bar (90 psi)

Input Power Cable Length

3 m (10')

Power Supply Type

Inverter - IGBT

Engine Drive Requirement

12.5 kVA (10 kW) for full 45 A output

Electrical Efficiency

88%

Recyclability

100%

Certifications

CSA-Certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.

Warranty

Power supply: 3-year

Torch: 1-year

Engine-Driven Generator Operation

Engine Drive Rating

System Output Current

Performance (Arc Stretch)

10 kW

45A

Full

8 kW

45A

Limited

6 kW

30A

Full

Operating Data

Capacity

Thickness

Cut Speed

Cutting

Recommended

16 mm (5/8")

22 mm (7/8")

500 mm/min (20 ipm)

250 mm/min (10 ipm)

Severance (Hand Cutting)

29 mm (1-1/8")

125 mm/min (5 ipm)

Pierce*

12 mm (1/2")

* Pierce rating for handheld use or with automatic torch height control. 

Capacity

Metal Removal Rate

Groove Profile

Gouging

Typical Gouge

3,4 kg (7.5 lbs.) per hour

3,2 mm (.12") D x 6,8 mm (.26") W

Production Cut Chart

Material

Thickness (Inches)

Current (Amps)

Production Cut Speed* (IPM)

Mild Steel

10 GA

45

181

1/4

45

72

3/8

45

38

1/2

45

24

5/8

45

16

Stainless Steel

10 GA

45

134

1/4

45

59

3/8

45

29

1/2

45

19

5/8

45

13

Aluminum

1/8

45

263

1/4

45

104

3/8

45

42

1/2

45

26

5/8

45

14

Material

Thickness (mm)

Current (amps)

Production Cut Speed* (mm/min)

Mild Steel

3

45

5590

6

45

2110

10

45

920

12

45

690

16

45

400

Stainless Steel

3

45

4725

6

45

1695

10

45

870

12

45

540

16

45

320

Aluminum

3

45

7120

6

45

3095

10

45

1015

12

45

745

16

45

340

*Production cut speeds are the results of Hypertherm's laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

Brochure_Powermax45_SYNC_898550_R1.pdf Manual - OM_811520MU_R0.pdf Cut Charts - GDE_810500MU_R4.pdf
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