Hypertherm XPR460 Plasma Cutting System

Maximum Open-Circuit Voltage

360 VDC

Maximum Output Current

460 A

Maximum Output Power

102 kW

Output Voltage

50–222 VDC

100% Duty Arc Voltage

222 V

Duty Cycle Rating

100% at 102 kW, 40°C (104°F)

Operational Ambient Temperature Range

-10°C–40°C (14°F–104°F)

Power Factor

0.98 at 102 kW

Cooling

Forced Air (Class F)

Insulation

Class H

EMC Emissions Classification (CE Models Only)

Class A

IP Rating

IP21

Unit Dimensions

H = 124.76 cm (49.12″)

L = 127.28 cm (50.11″)

W = 87.3 cm (34.5″)

Lift Points

Top lift eye weight rating 680 kg (1,500 lb.)

Bottom life truck slots

Mild Steel

mm

inches

Production Pierce Capacity (Air Shield Gas)

50

2

Enhanced Pierce Capacity (Argon-Assist Piercing)*

64

2 1/2

Production Severance

90

3 1/2

Enhanced Severance

102

4

Stainless Steel

Production Pierce Capacity

38

1 1/2

Enhanced Pierce Capacity (Argon-Assist Piercing)*

63

2 1/2

Production Severance

90

3 1/2

Enhanced Severance (Argon-Assist Cutting)*

130

5

Aluminum

Production Pierce Capacity (N2 Shield Gas)

38

1 1/2

Enhanced Pierce Capacity (Argon-Assist Piercing)*

63

2 1/2

Production Severance

80

3

Console

Cutting Gases

Current (A)

Cut Chart Thickness (mm)

Approximate Cutting Speed (mm/min)

Cut Chart Thickness (in)

Approximate Cutting Speed (ipm)

Mild Steel

Core™, CorePlus™, VWI™, and OptiMix™

O2 Plasma

O2 Shield

30

0.5

5348

0.018”

215

3

1153

0.135”

40

5

726

3/16”

30

O2 Plasma

Air Shield

50

3

3820

0.105”

155

5

2322

3/16”

95

8

1369

5/16”

55

O2 Plasma

Air Shield

80

3

5582

0.105”

225

6

3048

1/4”

110

12

1405

1/2”

55

O2 Plasma

Air Shield

130

3

6502

0.135”

240

10

2680

3/8“

110

38

256

1 1/2”

10

O2 Plasma

Air Shield

170

6

5080

1/4”

200

12

3061

1/2“

115

25

1175

1”

45

60

152

2 3/8”

6

O2 Plasma

Air Shield

220

10

3715

3/8”

150

18

2369

5/8”

110

60

158

2 1/2”

6

O2 Plasma

Air Shield

300

12

3940

1/2“

155

25

1950

1”

75

N2 Shield

300

50

560

2”

21

80

165

3”

7

O2 Plasma

Air Shield

460

12

4826

1/2”

190

38

1372

1 1/2”

54

60

559

2 1/2”

22

102

130*

4”

5*

Stainless Steel

Core, CorePlus, VWI, and OptiMix

N2 Plasma

N2 Shield

40

0.8

6100

0.036”

240

3

2683

0.105”

120

6

918

1/4”

32

VWI and OptiMix

F5 Plasma

N2 Shield

80

3

4248

0.135

140

6

1916

1/4”

70

12

864

1/2”

34

OptiMix

H2-Ar-N2 Plasma

N2 Shield

170

10

1975

3/8”

80

12

1735

1/2”

65

38

256

1 1/2”

10

300

12

2038

1/2”

80

25

1040

1”

40

50

387

2”

17

75

162

3”

6

VWI and OptiMix

N2 Plasma

H2O Shield

300

12

2159

1/2”

85

25

1302

1”

50

50

434

2”

15

OptiMix

H2-Ar-N2 Plasma

H2O Shield

460

18

2337

5/8”

92

38

966

1 1/2”

38

60

534

2 1/2”

21

127

77*

5”

3*

Aluminum

Core, CorePlus, VWI, and OptiMix

Air plasma

Air shield

40

1.5

4799

0.036

240

3

2596

1/8”

85

6

911

1/4”

32

VWI and OptiMix

N2 Plasma

H2O Shield

80

3

3820

1/8”

140

6

2203

1/4”

80

10

956

1/2”

28

N2 Plasma

H2O Shield

130

6

2413

1/4”

95

10

1702

3/8”

70

20

870

3/4”

35

N2 Plasma

H2O Shield

300

12

2286

1/2”

90

25

1302

1”

50

50

524

2”

20

OptiMix

H2-Ar-N2 Plasma

N2 Shield

300

12

3810

1/2”

150

25

2056

1”

80

50

391

2”

15

H2-Ar-N2 Plasma

N2 Plasma

460

18

2337

5/8”

92

38

1372

1 1/2”

38

60

559

2 1/2”

21

80

762

3”

30